With more than 25 years of experience in plastic extrusion, Tucab consolidates itself as an innovative reference with the PERIG - Rigid Profiles family. Manufactured on 2 specific production lines for rigid profiles, out of a total of 12 available extrusion lines, PERIG profiles combine high-performance thermoplastic materials with advanced processes. This line offers complete customization, robustness and a solid commitment to sustainability, allowing profiles to vary from 0% to 100% recycled material depending on customer requirements. In this article, we explore the technical characteristics, detailed specifications of raw materials, production processes and how Tucab positions itself as a strategic partner for demanding industries.
What is the PERIG Line?
PERIG rigid profiles are manufactured in 2 dedicated lines out of a total of 12 state-of-the-art extrusion lines from Tucab, utilizing a comprehensive range of thermoplastic materials optimized for performance and durability. Depending on customer needs, the composition can include 0% to 100% recycled materials, offering flexibility without compromising quality. Raw materials include:
- PVC (Polyvinyl Chloride):
- Properties: Density 1.38-1.45 g/cm³, tensile strength 45-55 MPa, modulus of elasticity ~3 GPa, thermal resistance up to 60°C, thermal conductivity ~0.16 W/m·K.
- Characteristics: Self-extinguishing (UL 94 V-0 standard), high resistance to acids, bases and salts, low water absorption (<0.1%).
- Sustainability: Available in recycled versions (rPVC), with up to 100% recycled material upon request.
- ABS (Acrylonitrile Butadiene Styrene):
- Properties: Density 1.04-1.06 g/cm³, tensile strength ~40 MPa, elongation 10-50%, HDT up to 90°C under 1.8 MPa, Izod impact resistance ~200 J/m (notched).
- Characteristics: High tenacity, resistance to moderate solvents, glossy finish, good dimensional stability.
- Sustainability: Can be produced with up to 100% recycled ABS (rABS).
- PE (Polyethylene):
- Properties: HDPE with density 0.94-0.97 g/cm³, tensile strength ~30 MPa, elongation up to 600%, thermal resistance from -50°C to 80°C, Shore D hardness ~65.
- Characteristics: High crystallinity, abrasion resistance, excellent chemical resistance to organic solvents and oils.
- Sustainability: Fully recyclable, with rPE options up to 100%.
- PP (Polypropylene):
- Properties: Density ~0.9 g/cm³, tensile strength 25-35 MPa, elongation 100-600%, thermal resistance up to 100°C, flexural modulus ~1.5 GPa.
- Characteristics: Exceptional lightness, resistance to flexural fatigue, high resistance to acids and alkalis.
- Sustainability: 100% recyclable, available with rPP as requested.
- TPU (Thermoplastic Polyurethane):
- Properties: Density 1.1-1.2 g/cm³, tensile strength ~40 MPa, elongation up to 500%, thermal resistance from -20°C to 50°C, Shore A hardness 60-90.
- Characteristics: Exceptional flexibility, resistance to tearing and abrasion, good elasticity.
- Sustainability: Can include up to 100% recycled material.
- SEBS and TPE (Thermoplastic Elastomers):
- Properties: Density ~0.9-1.1 g/cm³, tensile strength 10-30 MPa, elongation up to 700%, thermal resistance up to 80°C.
- Characteristics: Adjustable elasticity, weather resistance, good adhesion in co-extrusion.
- Sustainability: Fully recyclable, with recycled options.
Materials can be enriched with advanced additives such as flame retardants, anti-UV protection (absorption up to 380 nm), anti-static properties, color combinations or multi-color finishes, adjusted to customer specifications.
Technical Characteristics of PERIG Profiles
Produced on 2 lines dedicated to rigid profiles, PERIG are manufactured with precision, supported by ISO 9001:2015 certification:
- Dimensions: Sections from 2 mm to 100 mm, tolerances from ±0.05 mm (thin profiles) to ±0.1 mm (larger).
- Mechanical Resistance:
- PVC: Breaking load up to 5 kN.
- Thermal Properties:
- PVC: Thermal conductivity ~0.16 W/m·K.
- Finishes: Smooth, textured, multicolored or co-extruded surfaces.
- Durability: UV resistance (ISO 4892-2) up to 10 years (PP/PE with additives), chemical corrosion tests (ISO 175).
Production Processes Advanced
The 2 specific production lines for rigid profiles, integrated into the 12 available extrusion lines, use cutting-edge technologies:
- Co-extrusion: Combination of two materials (e.g.: rigid PVC with flexible TPE).
- Tri-extrusion: Three distinct layers (e.g.: resistant PP with light core and colored finish).
- Vacuum Calibration: Dimensional control (±0.05 mm).
- Shop Floor Computerization: Real-time monitoring and traceability.
Post-production services include:
- Length Cutting: Accuracy (±0.1 mm) from 10 cm to 6 m.
- Printing: Markings via inkjet or laser.
- Drilling: Pre-defined holes.
- Polishing and Milling: Shiny surfaces or specific shapes.
- Thermal Welding: Robust union.
Commitment to Sustainability
Tucab adapts sustainability to customer needs, with profiles from 0% to 100% recycled material:
- Recycled Materials: rPVC, rPE, rABS up to 100%, tested (ISO 527).
- Recyclability: 100% of materials can be recycled.
- Energy Efficiency: ISO 14001 certification, reducing waste and energy.
- Durability: Long useful life (e.g. PP with anti-UV >10 years).
Certifications and Quality Standards
Tucab follows strict standards:
- ISO 9001:2015: Quality management.
- ISO 14001: Environmental management.
- ISO 45001: Safety and health at work.
- ISO 13485: Medical devices.
Customization: Tailor-Made Solutions
- CAD Design: Profiles adjusted to specifications.
- Rapid Prototyping: Testing before production.
- Custom Tools: Unique profiles.
Constant Innovation
- Co-extrusion and Tri-extrusion: Property optimization.
- Vacuum Calibration: Dimensional accuracy.
- Computerization: Total traceability.
Market Trends and the Role of PERIG Profiles
- Sustainability: 0% to 100% recycled, 100% recyclable.
- Personalization: Tailor-made solutions.
- Technological Innovation: Co-extrusion and tri-extrusion.
- Energy Efficiency: ISO 14001 Processes.
Tucab as a Strategic Partner
- Support Technician:Full collaboration.
- Flexibility: 2 DANGER lines out of 12 available.
- Quality: ISO certifications.
- Innovation: Continuous investment.
Conclusion
The PERIG - Rigid Profiles line, manufactured in 2 specific lines of 12 available, combines technique, innovation and sustainability, with recycled materials adjustable from 0% to 100%. Visit tucab.pt and contact us for a personalized consultation. Build the future with us!